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Lindapter Introduces Advanced Tunnel Segment Connectors for the London Underground

01-08-2024

At Lindapter, we are delighted to introduce our Tunnel Segment Connectors (TSCs), specifically designed for the London Underground. This innovative connection method offers a secure and versatile solution for attaching various services, displays, and units to the iconic Tube's original iron tunnel lining.

A Non-Invasive, Adjustable Solution

Our TSCs provide strong and reliable mounting points without compromising the existing nuts, bolts, and tunnel segments. This non-invasive approach is essential for preserving the integrity of historic infrastructure while facilitating modern upgrades.

Lindapter TSCs are particularly beneficial in scenarios where quick adjustments are necessary, and welding is not a viable option. Their design allows for easy installation, adjustment, movement, and removal, making them ideal for both temporary and permanent applications. All components are hot-dip galvanised as standard, ensuring durability and resistance to corrosion.

Approved and Trusted by London Underground

Over the years, we have developed a comprehensive range of TSCs to suit a wide variety of applications, earning approval from London Underground. Our connectors are designed for use with cast iron tunnel rings and steel troughing structures with bolted connections, meeting the stringent requirements of S1050 and S1063 standards.

The most popular TSCs, with load capacities ranging from 50kg to 250kg, are listed on the London Underground Approved Product Register. For more demanding applications, we also offer bespoke TSCs with higher loading capacities of up to 1050kg.

Versatile Applications

Our TSCs are suitable for securing a wide range of installations, including:

  • Heating, ventilation, and air conditioning units
  • Video and projector units
  • Acoustic panelling, cladding, and secondary lining systems
  • Escalator replacement systems
  • Power units and cable management systems
  • Permanent pipework

Product Range

Our product range includes several specific models tailored to different needs:

  • 50kg Lightweight Hanger: The Lindapter TSH50 is a lightweight TSC with adjustable features, allowing connection to a variety of tunnel segment designs. All parts are hot-dip galvanised, and the slots in the face plate are designed to suit M12 bolts.

  • 50kg Standard TSC: The Lindapter TS50FP features extended side brackets, suitable for locations where the TSH50 cannot fit due to deeper tubbing rings, such as on the Central, Northern, and Piccadilly lines. All parts are hot-dip galvanised, with M12 bolt slots.

  • 100kg Vertical Hanger: The Lindapter SPBC is an approved method for vertical support connections, ideal for hanging cables or suspending ceilings. All parts are hot-dip galvanised, with M12 bolt slots.

  • 200kg TSC: The TSCFP is a standard TSC, designed to suit various common tunnel lining designs while offering a large capacity. Its adjustable side brackets attach to the heads of ring bolts on a wide range of tubbing ring sections. All parts are hot-dip galvanised, with M12 bolt slots.

  • 200kg TSC Reduced Height: The Lindapter TSCFFFP is specifically designed for 1” bolts and shallow tubbing ring sections, featuring a reduced height and smaller aperture. All parts are hot-dip galvanised, with M12 bolt slots.

  • 200kg Super Flush Fit TSC: This bracket has an even smaller height and aperture than the standard 200kg TSC and TSCFFFP, designed for the shallowest tubbing ring sections. All parts are hot-dip galvanised, with M12 bolt slots.

  • 250kg Extended TSC: The TSFPE is a more robust version of the TS50FP, featuring extended side brackets for deeper tubbing ring sections and an additional reaction bar to distribute the load and adjust to the curvature of the tubbing ring. All parts are hot-dip galvanised, with M12 bolt slots.

  • 333kg High Load TSC: The TSCSBHL61 is constructed from heavier gauge steel for increased load capacity, with longer jacking screws for stability on deep tunnel segments. M12 bolt slots are provided, and a larger version is available for deeper tubbing rings and bolts up to 75mm across corners.

Spacers and Bespoke Solutions

We also offer TSC spacers in sizes of 50mm, 75mm, and 100mm, enabling the extension of the TSC face plate for additional clearance. These spacers are particularly useful when accommodating existing cables or rendering.

For projects with unique requirements, our Research and Development team provides bespoke solutions, tailoring TSCs to specific applications. This includes creating connectors with load capacities of up to 1050kg, ensuring the optimal connection solution is specified for each project.

Case Studies: Real-World Applications

  • HVAC System Upgrade: During a recent upgrade of the HVAC system in a section of the Tube, our TSCs were used to mount new units without disrupting the existing tunnel structure. The quick and non-invasive installation allowed the project to be completed efficiently, minimising downtime.

  • Cable Management: In a project to enhance the Tube's power distribution, our 100kg Vertical Hanger (SPBC) was employed to hang new cables. The adjustable design made it easy to adapt to various tunnel segments, and the installation was completed without welding, preserving the tunnel's structural integrity.

  • Acoustic Panel Installation: To reduce noise levels in a busy section of the Tube, our 200kg Super Flush Fit TSC was used to attach acoustic panels. The reduced height and flush fit of the connectors allowed for seamless integration with the tunnel lining, enhancing passenger comfort without compromising space or safety.

Features and Benefits

Our TSCs offer numerous advantages, including:

  • London Underground approval
  • Efficient, time-saving solutions
  • Suitability for both temporary and permanent applications
  • Easy installation, adjustment, movement, and removal
  • Comprehensive technical support
  • Development in collaboration with London Underground Asset Engineers
  • Availability of bespoke product development

Certified to BSI ISO 9001 and ISO 14001 standards, our TSCs ensure high quality and environmental responsibility. For more information and to download the TSC Brochure, visit our product website. Contact us to ensure the suitability of components for your specific applications.

At Lindapter, we are committed to providing innovative solutions that support the ongoing maintenance and modernisation of the London Underground.

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